Operational Excellence
Reimagine your plant. Effortless performance. Extraordinary results.
Our Operational Excellence service empowers CPG and Food & Beverage companies to streamline processes, enhance quality, and accelerate growth. By integrating lean methodologies, data-driven insights, and cutting-edge technology, we transform operations into agile, efficient engines of value. Experience reduced costs, improved productivity, and sustainable performance gains that set your business apart in a competitive market.
How We Work
Anchored in a structured maturity model—from foundational practices to world-class performance—we assess OEE, yield, labor productivity, standard work, visual management, and GMP compliance. Through plant walks, data analysis, and stakeholder interviews, each area is scored and rolled into a quantified gap analysis with a 90-day improvement plan.
What You Gain
A clear view of where you stand and what to do next. Teams align on the few actions that matter most, reducing firefighting and driving measurable gains in throughput, cost, and quality.
How We Work
We analyze demand patterns, staffing levels, and cycle times to balance workloads, simplify changeovers, and clarify roles. Standard work and visual coaching routines embed accountability and cross-training across shifts.
What You Gain
Lower unit costs, fewer overtime hours, and a transparent productivity model that helps leaders make data-driven capacity decisions—protecting service, quality, and safety while sustaining results.
How We Work
We stand up weekly E&O governance, standardize reason codes, and apply exception analytics to spotlight excess, short-dated, or obsolete stock. Financial thresholds and decision trees guide actions like rework, promotion, or liquidation.
What You Gain
Earlier visibility to aging inventory, fewer write-offs, and healthier assortments. Finance gains predictability, planners trust their data, and Sales executes promotions without cannibalization—improving working capital while maintaining service.
How We Work
We define standard work at critical control points, implement layered process audits, and digitize downtime and deviation capture with root-cause tracking. Supervisors are trained to coach and escalate effectively, aligning QA and Operations on rapid CAPA closure.
What You Gain
Fewer non-conformances, less rework, and audit-ready operations year-round. Reliable execution improves yield and regulatory confidence, safeguarding both quality and brand reputation.
How We Work
We establish clear loss-reason coding, visualize performance data, and use pareto analysis to pinpoint chronic issues. Tools like SMED, centerlining, and condition monitoring stabilize runs and shorten changeovers.
What You Gain
More usable capacity without capital investment, steadier run rates, and a workforce equipped to sustain improvements—boosting service levels and reducing buffer stock.
How We Work
We design tiered daily, weekly, and monthly meeting cadences with defined KPIs, inputs, and decision rights. Digital boards track ownership and deadlines, creating rhythm and accountability across the plant.
What You Gain
Faster decisions, stronger alignment, and clearer visibility from production to planning. Governance scales across lines and sites, sustaining performance through leadership changes and growth.
Common results
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Our partners and tools
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Shop Floor Data Collection for Lean 4.0
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AI-Driven Production Scheduling and Capacity Management
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Low-code / No-code Automation
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Scalable Data Analytics
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Asset Management and Maintenance
Latest Insights
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