How We Work

Anchored in a structured maturity model—from foundational practices to world-class performance—we assess OEE, yield, labor productivity, standard work, visual management, and GMP compliance. Through plant walks, data analysis, and stakeholder interviews, each area is scored and rolled into a quantified gap analysis with a 90-day improvement plan.

What You Gain

A clear view of where you stand and what to do next. Teams align on the few actions that matter most, reducing firefighting and driving measurable gains in throughput, cost, and quality.

How We Work

We analyze demand patterns, staffing levels, and cycle times to balance workloads, simplify changeovers, and clarify roles. Standard work and visual coaching routines embed accountability and cross-training across shifts.

What You Gain

Lower unit costs, fewer overtime hours, and a transparent productivity model that helps leaders make data-driven capacity decisions—protecting service, quality, and safety while sustaining results.

How We Work

We stand up weekly E&O governance, standardize reason codes, and apply exception analytics to spotlight excess, short-dated, or obsolete stock. Financial thresholds and decision trees guide actions like rework, promotion, or liquidation.

What You Gain

Earlier visibility to aging inventory, fewer write-offs, and healthier assortments. Finance gains predictability, planners trust their data, and Sales executes promotions without cannibalization—improving working capital while maintaining service.

Maintenance

In maintenance operations, Lean with AI revolutionizes traditional approaches by blending Lean’s waste elimination and process optimization with AI’s advanced data analytics and automation capabilities.

This fusion allows maintenance teams to swiftly detect equipment inefficiencies, predict failures before they happen, and schedule interventions with unparalleled precision.